001138 (CR Motor Overcurrent Error)

Error contents
  • There is an abnormality in the CR Motor or CR Encoder connection.
  • The number of times of the detection of overcurrent flowing to the CR Motor has reached the specified value.
  • CR Overload is abnormally high.
Suspected cause
  • CR Motor failure
  • Break (short) in the moving section of the CR Encoder Sensor FFC within the Head FFC Unit
  • CR Belt state abnormality (tension, installation position)
  • CR Motor cable abnormality (connection, broken)
  • Incorrect reading of the CR Scale (scratch, contamination)
Parts/Components to be checked
  1. CR Motor
  2. Head FFC Assy
  3. CR Unit
  4. CR Scale
  5. CR Encoder
  6. CH83 SUB (PW/IMS) Board
  7. CH83 DRV-H Board
  8. CH83 Main-B Circuit Board
Troubleshooting
StepConfirmation points and methodsPageYESNO
1

Check for abnormalities in CR operation

  • Check if there are any foreign objects in CR operation. If a foreign object is found, remove it.

Does the product recover from the error?

---EndGo to step 2
2

Check the operation state of the CR Motor

  • If operation failure is found, replace the CR Motor.

Does the product recover from the error?

CR MotorEndGo to step 3
3

Check the Head FFC connection state

  • Check the Head FFC Assy connection state (disconnection/skewed connection/inserted halfway, peeled terminal). If an abnormality is found, reconnect it.
  • If an abnormality is found with the Head FFC Assy (CR Encoder FFC) and reconnecting does not work, replace the Head FFC Assy.

Does the product recover from the error?

Head FFC AssyEndGo to step 4
4

Check the CR Belt state

  • Check that the CR Belt is installed correctly. If an abnormality is found, reinstall it.
  • Check that the CR Belt tension is within the standard value. Adjust the CR Belt tension adjustment if it is outside the standard value.

  • Perform the CR Belt Deflection Adjustment.

Does the product recover from the error?

CR Unit

CR Belt Tension Check & Adjustment

CR Belt Deflection Adjustment

EndGo to step 5
5

Check the cable connection of the CR Motor

  • Check the connection status of the CR Motor again, and, if abnormal, reconnect.
    • CR Encoder to CH83 SUB (On-CR) Board (CN102)
    • CR Motor to CH83 Main-B Circuit Board (CN500)

Does the product recover from the error?

CR Encoder

CH83 SUB (PW/IMS) Board

CR Motor

CH83 Main-B Circuit Board

EndGo to step 6
6

Check the CR Scale state

  • Visually check for scratches and contamination on the CR Scale
    • If there are scratches: Replace the CR Scale.
    • If it is contaminated: Clean it.

Does the product recover from the error?

CR ScaleEndGo to step 7
7

Replace the CR Encoder

Does the product recover from the error?

CR EncoderEndGo to step 8
8

Replace the CH83 SUB (PW/IMS) Board

Does the product recover from the error?

CH83 SUB (PW/IMS) BoardEndGo to step 9
9

Replace the CH83 DRV-H Board

Does the product recover from the error?

CH83 DRV-H BoardEndGo to step 10
10

Replace the CH83 Main-B Circuit Board

Does the product recover from the error?

CH83 Main-B Circuit BoardEndEscalate to person in charge