Carriage Mechanism
| Replaced or Repaired (Reattached) Part/Unit | Required Operations | Adjustment Program | Jigs | Media | Replaced | Reattached | ||
|---|---|---|---|---|---|---|---|---|
| Printhead | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
| 2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
| 3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
| After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 6 | Head ID Input | ✔ | --- | --- | ✔ | --- | ||
| 7 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
| 8 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
| 9 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
| 10 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 11 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| 12 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
| 13 | Power ON | --- | --- | --- | ✔ | ✔ | ||
| 14 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 15 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 16 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 17 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 18 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 19 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 20 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 21 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 22 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
| 23 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| CR Unit | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
| 2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
| 3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
| After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 6 | APG offset adjustment | ✔ | --- | --- | ✔ | --- | ||
| 7 | Initialize PW sensor deterioration counter | ✔ | --- | --- | ✔ | --- | ||
| 8 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
| 9 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
| 10 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
| 11 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
| 12 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 13 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| 14 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
| 15 | Power ON | --- | --- | --- | ✔ | ✔ | ||
| 16 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 17 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 18 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 19 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 20 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 21 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 22 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 23 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 24 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
| 25 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| Head FFC Assy | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
| 2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
| 3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
| After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 6 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
| 7 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
| 8 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
| 9 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 10 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| 11 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
| 12 | Power ON | --- | --- | --- | ✔ | ✔ | ||
| 13 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 14 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 15 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 16 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 17 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 18 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 19 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 20 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 21 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
| 22 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| CR Scale | Replacement | 1 | Parts replacement | --- |
| --- | ✔ | ✔ |
| After replacement | 2 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 3 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
| 4 | PE detector confirmation | ✔ | --- |
| ✔ | ✔ | ||
| 5 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 6 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 7 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| CR Encoder | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
| 2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
| 3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
| After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 6 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
| 7 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
| 8 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
| 9 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
| 10 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
| 11 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 12 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| 13 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
| 14 | Power ON | --- | --- | --- | ✔ | ✔ | ||
| 15 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 16 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 17 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 18 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 19 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 20 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 21 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 22 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 23 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
| 24 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| CR Timing Belt | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
| 2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
| 3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
| After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 6 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
| 7 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
| 8 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
| 9 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
| 10 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
| 11 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 12 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| 13 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
| 14 | Power ON | --- | --- | --- | ✔ | ✔ | ||
| 15 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 16 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 17 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 18 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 19 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 20 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 21 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 22 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
| 23 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| CR Motor | Replacement | 1 | Parts replacement | --- | --- | ✔ | ✔ | |
| After replacement | 2 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 3 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
| 4 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 5 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 6 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 7 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
| PW Sensor | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
| 2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
| 3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
| After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
| 6 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
| 7 | Initialize PW sensor deterioration counter | ✔ | --- | --- | ✔ | --- | ||
| 8 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
| 9 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
| 10 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
| 11 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
| 12 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 13 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
| 14 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
| 15 | Power ON | --- | --- | --- | ✔ | ✔ | ||
| 16 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 17 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 18 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 19 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 20 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
| 21 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 22 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
| 23 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
| 24 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||