Carriage Mechanism
Replaced or Repaired (Reattached) Part/Unit | Required Operations | Adjustment Program | Jigs | Media | Replaced | Reattached | ||
---|---|---|---|---|---|---|---|---|
Printhead | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
6 | Head ID Input | ✔ | --- | --- | ✔ | --- | ||
7 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
8 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
9 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
10 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
11 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
12 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
13 | Power ON | --- | --- | --- | ✔ | ✔ | ||
14 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
15 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
16 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
17 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
18 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
19 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
20 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
21 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
22 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
23 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
CR Unit | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
6 | APG offset adjustment | ✔ | --- | --- | ✔ | --- | ||
7 | Initialize PW sensor deterioration counter | ✔ | --- | --- | ✔ | --- | ||
8 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
9 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
10 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
11 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
12 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
13 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
14 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
15 | Power ON | --- | --- | --- | ✔ | ✔ | ||
16 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
17 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
18 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
19 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
20 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
21 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
22 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
23 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
24 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
25 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
Head FFC Assy | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
6 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
7 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
8 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
9 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
10 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
11 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
12 | Power ON | --- | --- | --- | ✔ | ✔ | ||
13 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
14 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
15 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
16 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
17 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
18 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
19 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
20 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
21 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
22 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
CR Scale | Replacement | 1 | Parts replacement | --- |
| --- | ✔ | ✔ |
After replacement | 2 | Power ON | --- | --- | --- | ✔ | ✔ | |
3 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
4 | PE detector confirmation | ✔ | --- |
| ✔ | ✔ | ||
5 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
6 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
7 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
CR Encoder | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
6 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
7 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
8 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
9 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
10 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
11 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
12 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
13 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
14 | Power ON | --- | --- | --- | ✔ | ✔ | ||
15 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
16 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
17 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
18 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
19 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
20 | PE adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
21 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
22 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
23 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
24 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
CR Timing Belt | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
6 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
7 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
8 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
9 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
10 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
11 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
12 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
13 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
14 | Power ON | --- | --- | --- | ✔ | ✔ | ||
15 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
16 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
17 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
18 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
19 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
20 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
21 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
22 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
23 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
CR Motor | Replacement | 1 | Parts replacement | --- | --- | ✔ | ✔ | |
After replacement | 2 | Power ON | --- | --- | --- | ✔ | ✔ | |
3 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
4 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
5 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
6 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
7 | Final check pattern print | ✔ | --- |
| ✔ | ✔ | ||
PW Sensor | Before replacement | 1 | Power ON | --- | --- | --- | ✔ | ✔ |
2 | Head ink eject | ✔ | --- | --- | ✔ | ✔ | ||
3 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
Replacement | 4 | Parts replacement | --- |
| --- | ✔ | ✔ | |
After replacement | 5 | Power ON | --- | --- | --- | ✔ | ✔ | |
6 | APG offset adjustment | ✔ | --- | --- | ✔ | ✔ | ||
7 | Initialize PW sensor deterioration counter | ✔ | --- | --- | ✔ | --- | ||
8 | Motor heat protection control | ✔ | --- | --- | ✔ | --- | ||
9 | Head ink charge | ✔ | --- | --- | ✔ | ✔ | ||
10 | Head cleaning (Nozzle check) | ✔ | --- |
| ✔ | ✔ | ||
11 | Ink leak check | --- | --- | --- | ✔ | ✔ | ||
12 | Head angular mecha adjustment | ✔ | --- |
| ✔ | ✔ | ||
13 | Power OFF | --- | --- | --- | ✔ | ✔ | ||
14 | PG adjustment | --- |
| --- | ✔ | ✔ | ||
15 | Power ON | --- | --- | --- | ✔ | ✔ | ||
16 | Head angular adjustment | ✔ | --- |
| ✔ | ✔ | ||
17 | PF/EJ adjustment | ✔ | --- |
| ✔ | ✔ | ||
18 | PF band adjustment | ✔ | --- |
| ✔ | ✔ | ||
19 | PTS delay adjustment | ✔ | --- |
| ✔ | ✔ | ||
20 | PW/First dot position adjustment (Front/Rear) | ✔ | --- |
| ✔ | ✔ | ||
21 | Bi-D adjustment | ✔ | --- |
| ✔ | ✔ | ||
22 | Paper skew adjustment | ✔ | --- |
| ✔ | ✔ | ||
23 | Nozzle rank categorize | ✔ | --- | --- | ✔ | ✔ | ||
24 | Final check pattern print | ✔ | --- |
| ✔ | ✔ |